What you start with
Receipts, production orders, sales and waste as an export. Weighing data from your scale or checkweigher if available.
P7 · Yield
Overfill and yield in euros
Yield from gross to net per batch, the mass balance per period, and overfill per pack in euros per year.
- Early access
- Price:
- from €950 per month
- For:
- COO or quality manager
- On top of your own ERP
- Every leak in euros a year
- Email and exports first
- A person approves
The problem
Why it leaks here
A few grams too much per pack, nobody sees. Over a year of production, everybody does. Do the maths: 10 grams too much on a million packs is 10,000 kilos of raw material. At €15 per kilo that is €150,000. And what you buy but never see again in production disappears somewhere between receipt and packing.
What it costs
10 grams too much on a million packs, at €15 per kilo, is €150,000 a year.
Overfill per pack, yield below the norm, fixed staffing at lower volume, a breakdown that takes too long.
What we check
3 checks, on every line
- Average net weight per pack above nominal plus tolerance
- Gross-to-net yield per batch below the norm
- Mass balance per period that does not close
What an alert looks like
The amount, the evidence, the action
YieldRule PR-01
Overfill on line 3
- Nominal
- 500 g
- Average this week
- 510 g
- Packs per year
- 1 million
€150,000per year at €15/kg
Weekly overview per line and weigher to the production manager.
To: Production
Example alert · made-up company
Compared with what exists
Weighing software and checkweighers measure per pack, and they do it well; we do not replace them. We read their data, turn it into euros per year and put it next to purchasing and sales.
How it connects
No partner contract and no integration project. Email and exports first, the API with your own key later. Exact Online, AFAS, Business Central, Odoo, SAP Business One, Ridder iQ, Isah and King.
Do the maths
What does it cost you?
Enter your own numbers. Want the result by email? Leave your name and email address.
Calculator: what does your overfill cost?
CalculatorEnter the average overfill per pack, the number of packs per year and the raw material price.
given away per year
€120,000
grams × packs ÷ 1,000 × price per kilo. Only the part above what you must deliver.
From the rulebook
The rules. With the calculation attached
Every rule has a threshold, a calculation and an action. So you see exactly when something becomes an alert, and what it is worth.
Wat kost overgewicht per verpakking?
PR-01What we check
Het gemiddelde netto gewicht per verpakking ligt boven het nominale gewicht plus de marge die je aanhoudt, per lijn en artikel.
Calculation
overgewicht in gram × aantal verpakkingen per jaar × prijs per kilo
Example
10 gram × 1 miljoen verpakkingen = 10.000 kilo. Bij €15 per kilo is dat €150.000 per jaar.
What is preparedPer lijn en weger tonen, wekelijks naar de productiemanager.
Hoe bewaak je het rendement van bruto naar netto?
PR-04What we check
Het rendement per partij of productieorder ligt meer dan 2 procentpunt onder de norm.
Calculation
(normrendement − werkelijk rendement) × kilo's input × prijs per kilo
Example
Norm: 100 kilo grondstof geeft 60 kilo product. Deze partij gaf 57. Drie procentpunt × 8.000 kilo input × €9 = €2.160, op één partij.
What is preparedTonen per partij, lijn en leverancier.
Wat is een massabalans, en wanneer sluit hij niet?
PR-05What we check
Per partij of periode: ingekocht − verkocht − afval − herwerk − voorraadmutatie is niet nul, buiten de tolerantie.
Calculation
onverklaarde kilo's × prijs per kilo
Example
1.000 kilo ingekocht, 720 verkocht, 150 afval, 60 nog op voorraad. Er is 70 kilo onverklaard: 7%.
What is preparedOnderzoeken. Levert meteen het document voor de audit.
What it costs
Early access
We set up this check with a limited number of companies, on their own data and at this price.
Yield
Early accessfrom €950 per month
- Average net weight per pack above nominal plus tolerance
- Gross-to-net yield per batch below the norm
- Mass balance per period that does not close
Available now
Margin BackStart with purchasing in the meantime
Margin Back: every supplier invoice checked for a full year, with the three-times guarantee.
FAQ
Frequently asked questions
About the Leak Check, your invoices, your ERP and what it costs.
We already have a checkweigher. Why this?
The checkweigher says per pack whether it passes. We calculate what the overfill costs over a year, per line and item, and put it next to purchasing and sales.
Do we need to connect anything to our ERP?
No. An export from your accounting or the PDFs from the purchasing mailbox is enough, from Exact Online, AFAS, Business Central, Odoo, SAP Business One, Ridder iQ, Isah, King or any other package. For the ongoing check you forward invoices, or create an API key yourself.
Is this AI? Who decides?
AI only reads what needs reading, such as a PDF invoice. Plain code does the comparing and the maths, following our public rulebook, so every amount is right to the cent. Anything uncertain goes to a person, and nothing goes to a supplier without approval from someone on your team.
More questions?
Call or email. You get an answer from the people who build the checks, not from a sales team.
Other checks
Every place where margin leaks
- PurchasingEvery invoice checked before payment
- OrdersEvery order checked before you accept
- Cost priceA cost price that moves with your purchasing
- ReturnablesCrates and deposits per customer, reconciled
- Month-endAn explanation for every variance
- StaffingThe crew that fits the volume
- MaintenanceWhat every breakdown really costs
Set it up with the first companies
We set up this check with a limited number of companies, on their own data and at this price.